Payment & Shipping Terms:
|Ultrasonic Frequency:||40kHz||Transducer Quantity:||72pcs Total|
|Function:||Mold Injection Clean||Accessories:||Basket, Lid, Drainage,|
Custom Ultrasonic Cleaner With Auto Transfer System For Industrial Parts Cleaning
Cleaning dies and moulds is labour intensive and also often abrasive.
By using ultrasonic for mould
maintenance, the result is a cleaner mould with reduced manual input and no wear leading to large cost savings, extended mould life, and shorter payback time. The technique suits plastic, rubber and die cast moulds and tools.
Ultrasonic cleaning uses high-frequency sound waves to remove mould residues and fouling from tooling and plates that are immersed in a heated (usually 80 degree C) aqueous solution. An ultrasonic generator converts standard line-frequency current (60 or 50 Hz) into high-frequency electrical energy (20,000 Hz or more). The generator is connected to small transducers that are mounted to the bottom or sides of a wash tank. These transducers vibrate at ultrasonic frequencies (20 kHz and above) when the current passes through. This causes the bottom or sides of the tank to vibrate like the diaphragm in a speaker, which creates microscopic bubbles that form and collapse in the tank (a phenomenon known as cavitation), which scrub and loosen vent residues and grime. The energy released from these microscopic scrubbing bubbles produces forces at 10,000 degree F at 7500 psi, which is powerful enough to loosen contaminants without damaging critical edges or surface finishes.
Ultrasonic cleaning gives the following advantages:
1. Short wash process leading to reduced time spent in cleaning
2. No manual labour required. An operator is not required when the machine is cleaning the mould
3. High levels of cleanliness give longer life in production
4. No abrasion of precise edges and surfaces gives longer mould life
5. No solvents needed because of aqueous process
6. Suitable for all moulds, large and small
7. Machinery is simple and easy to use
|Tank Dimension(mm)||700*500*400mm / tank|
|Ultrasonic power||1200W for tank with ultrasonic|
|Heating power||4.5KW / Tank|
|Voltage of tank||AC220V / AC380 / AC415V, 3phase|
|Voltage of generator||AC110V / AC220V, 1phase|
|Accessories||basket, lid, drainage,|
|Function||Mold injection clean|
1st tank is ultrasonic tank with oil filtration system: remove contaminants from the product.
2nd tank is rinsing stage, remove residues detergent
3rd is Drying stage, remove rinse water
Although the 3main tanks are the same, the ultrasonic cleaner must be properly configured with additional equipment to clean these items successfully.
|Industry||Items to clean|
Plastic tool models
Relay—remove metal filings and impurities,
Potentiometer-- impurities and oil stain on moving contact,
Vacuum tube parts-- Dirt and impurity on the polar plate of electron gun,
Semiconductor element--Dir on the surface of silicon wafer and crystal wafer,
Capacitor--Dirt on pins of capacitor,
Printed circuit board--Ink and oxide left during processing printed circuit board,
Magnetic head--Dirt on the surface of the magnetic head.
Bearing, gear--Metal filings and impurities left during the processing of internal and external sheath of bearing,
Spring--cleaning before spring turning black,
Vernier caliper, measuring tool--Metal filings and oil stain left during the processing of parts,
Oil choke, oil pump--Metal filings and dirt left during the process of inner hole of oil choke and oil pump,
Screw rod, air valve, pneumatic elements--Iron filings, cutting oil and abrasive left while processing.
To remove oil, grease, preservative, plastic residue left during mechanical cutting,
grinding abrasive, glass fiber, dust, graphite and tar from Automotive air valve, glow plug,
gasification plug, fuel pump, piston ring, battery terminal, machine control hand-wheel, motorcycleair-valve,etc.
weapons cleaning, such as guns, rifle, bullets ,handcuffs ,etc.
--For cleaning and lubrication.
Printer ink head,
-- To clean ink, oil and dye on the surface of printing machine & parts.
Musical instrument repair shop, vehicle maintenance shops, motorcycle repair shop,
mobile phones & interphone repair shop, gun repair shop, etc.
--To clean dirt, impurity and oils from surface of tools and spare parts.
|Watch & clock||
Gear wheel, pin, screw, movement of watches for watch manufacture, repair shops, Watch collectors, etc.
|Magnetic industry||Magnetic materials --Magnetic powder to be cleaned.|
Medicine bottles-- Cleaning of the medicine bottles before loading medicine.
Use for Pharmaceutical factories and pharmaceutical machinery companies.
Injectors, operating instrument, pipet, glass container, esophagoscope, dental machinery, proctoscope,
direction lens, microscope-used sample glasses.
--To clean residue on the used operating instruments.
--Use for Various large pharmaceutical and hospitals.
Dental instruments like dental forceps, etc; prosthetic materials like bridges, crowns and prostheses.
--For cleaning and disinfection.
--Use for dental Clinic, dental Colleges,etc.
Spectacles, magnifying glass, telescope, microscope, camera, vidicon, etc.
--To clean lenses and the accessories.
|Podiatry||Chiropody instruments be hygienically clean and sterile.|
Laboratory glassware, lenses, instruments , polishes, burettes, pipettes and precision components.
--Thoroughly removing biological fluids, blood, protein, and contaminants from it.
Precious stones, jewelries.
--To frequently clean off residue of polishing pastes and oxidations.
--Special use for jewellery makers.
Metal cutlery (knives/forks etc),old coins, metal badges, valves, machine nozzles, small metal parts etc.